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UL 熱収縮式袖: 要求的な環境のための高性能絶高材

2025-08-28 15:50:31

ULの熱収縮可能な袖は,その例外的な電気絶熱,機械的保護,および阻燃性のために産業および商業部門で広く認識されています.Underwriters Laboratories (UL) によって認定されたこれらの袖は,厳格な国際的な安全とパフォーマンス基準を満たすように設計され,安全なケーブル管理と電気絶熱のために不可欠なコンポーネントとなっています.

UL Heat Shrinkable Sleeve

UL熱収縮性袖とは何ですか?

ULの熱収縮性袖は,熱に暴露すると収縮し,ワイヤー,ケーブル,または部品の周りに緊密で安全なカバーを作成するポリマーベースの管です.ポリオレフィンやPVCなどのクロスリンク材料で作られた袖は,通常2:1から4:1の収縮比を持ち,複雑な形状に正確に適合することができます.UL認証(最も一般的にUL 224)は,耐火性,介電強度,長期的な材料安定性などの厳格な安全性および性能基準の遵守を保証します。


ULの熱収縮可能な袖の主要な特徴

1. 熱収縮の行動

  • 収縮活性化温度:90°Cから150°C

  • 完全な収縮時間:30〜120秒

  • 収縮比:50〜75%径向収縮

  • メモリ効果は,異なる几何学に正確な適合を保証します

2. 電気断熱性能

  • 介電強度:15~30 kV/mm

  • 容積抵抗: >10¹⁴ Ω・cm

  • CTI評価(UL 746A): >600V,高電圧アプリケーションに最適

3. 機械保護

  • 引張強度: 10-25 MPa

  • 断断時の延長:200~500%

  • 耐摩擦性: <100 mg weight loss after 1,000 ASTM D3389 cycles

4. Chemical & Environmental Resistance

  • Excellent resistance to oils, acids (pH 2–12), and solvents

  • Swelling: <10% after 168-hour immersion

  • Operating temperature: -55°C to +135°C

5. Flame Retardancy

  • UL 224 VW-1 compliant

  • Self-extinguishing within 60 seconds

  • LOI (Limited Oxygen Index): >28%

  • Heat release rate: <65 kW/m², suitable for confined spaces


Application Scenarios

Electrical & Power Systems

  • Cable Joints: Offers sealed 360° insulation for medium voltage up to 35kV

  • Busbar Coating: Ensures dielectric isolation and corrosion resistance

  • Transformer Terminals: Withstands Class H environments (up to 180°C)

Automotive Industry

  • Wire Harnessing: Replaces bulky tapes with 3:1 shrink sleeves

  • Battery Module Insulation: Compliant with UL 1973 for EVs

  • Sensor Cables: Shields wiring from oil and high-temperature fluids

Industrial Applications

  • Hydraulic Hose Protection: Adds abrasion resistance and color coding

  • Robotic Arms: Survives up to 1 million flex cycles

  • Explosion-Proof Boxes: Maintains seal integrity under pressure

Aerospace & Aviation

  • EWIS Compliance: Meets FAA FAR 25.1709 wiring safety standards

  • Corrosion Barrier: Prevents metal interface deterioration in composites

  • Weight Optimization: Specific gravity of 1.2–1.4 g/cm³, lighter than metal sleeves


Maintenance & Installation Guide

Installation Tips

  • Surface Cleaning: Use isopropyl alcohol to ensure surface energy >50 dynes/cm

  • Correct Sizing: Sleeve diameter should be 20–30% larger than the target component

  • Heating Method: Apply heat at 100–150°C using even, circular motion

  • Cooling Protocol: Allow slow cooling at ≤10°C/min to avoid cracks

Operational Maintenance

  • Annual Inspection: Use 10× magnification to detect microcracks

  • Insulation Resistance: Test with 500V megohmmeter, must exceed 100 MΩ

  • Thermal Aging: Monitor for discoloration or embrittlement over time

Repair & Replacement

  • Minor Damage: Use sealant with at least 90% surface coverage

  • Severe Deformation: Replace the sleeve if shrinkage exceeds 5%

  • UL Recognition: Always use UL-recognized (RU) components for repairs

Storage Conditions

  • Temperature: Store at 15–30°C

  • Humidity: Keep between 40–60% RH

  • Shelf Life: Use within 2 years following FIFO (First-In, First-Out)

  • UV Protection: Avoid exposure above 50 kLy/year cumulative dose


Why Choose UL Heat Shrinkable Sleeves?

  • Fully certified for UL 224 flame retardancy and electrical safety

  • Reliable performance in automotive, aerospace, industrial, and electrical applications

  • Backed by technical data and international standards

  • Provides long-lasting protection and reduces maintenance costs

Whether you're insulating power cables, protecting automotive harnesses, or managing aerospace wiring, a UL Heat Shrinkable Sleeve offers the ultimate combination of performance, safety, and durability. Contact us today to learn more or request a quote for customized sizing and color options.


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